Steam Generator 101: Basic Maintenance Tips
Steam generators are a vital part of many industrial operations. However, if they are not properly taken care of, they can fail prematurely. If you are fairly new to taking care of these generators, you may not fully understand how this should be done. Here are some tips for you to maintain your generators as effectively as possible to minimize the risk of problems and keep your equipment running at its best.
Incorporate A Flushing System
When you install steam generators, you should also incorporate a system that allows you to flush those generators as well. Remember that the minerals in the water used by the generators can accumulate in the generator, creating calcium deposits. This creates a barrier around the heater core, which makes the generator work harder to produce steam.
You can minimize the risk of this by installing a flushing system. The flushing system will clear out these deposits regularly. It drains the water from the system, flushes it with fresh, clean water and a cleaning solution, then refills the unit to start the cycle over. Ask your generator manufacturer to test the minerals in your water so that you know how often this will need to be done.
Install A Water Softener
If you want to minimize the mineral deposits inside the steam generator, one of the best ways to do this is by installing a water softener at the point of water entry. Use it on your main incoming water lines so that all of the water flowing to your generators is treated before it reaches the unit.
When you soften the water, it removes many of the minerals from the water. This is particularly important if you have hard water because hard water has such an intense mineral concentration. The more proactive you are about eliminating these minerals, the better.
Know how often your water softener needs to be flushed and restocked with salt. That way, you can be sure that it is working at all times. Otherwise, you risk a salt bridge or other problem keeping your water softener from doing its job.
Have The Generator Professionally Serviced Every Year
Your steam generator needs to be maintained and serviced every year. A steam generator technician can tell you when the best time is to do this. During the process, the technician will drain the system, disconnect the electrical components, and clean any deposits from the heater core and the rest of the tubing and reservoirs.