When you're in the converter industry, it's important to stay up-to-date with the roll slitting technologies you utilize in production. Whether you print packaging, create adhesives, or die cut labels, using outdated roll slitters for converting can impede efficiency and create unnecessary waste. It may also mean you aren't able to offer products that are RFID compatible for changing electronics needs. So if you hadn't investigated newer roll slitting technologies for your conversion process, here's why you need to invest in modern equipment.
Because time and materials go into conversion process lines, it's crucial that you analyze your conversion and create a process that's as efficient as possible. Every conversion process has specific demands, which can range from thermal exposure at certain intervals to severing the end of a roll according to the material used.
If you're using a roll slitter that's dated, you may not be able to automate stages, create clean cuts in all types of materials, and accept a wide range design applications. New roll slitters use computer analysis to program your process, minimize oversight, and fit the production line to meet a wider range of design needs.
New roll slitting technologies guide alignment automatically, using non-contact sensors. Sensors can be any number of forms, from ultrasonic to pneumatic, and they're the ultimate drivers behind the process line, controlling the actuators that automate the process.
Rolls can go off track when there is misalignment, which affects conversion processing that includes critical printing, laminating, and adhesion stages. Misalignment at critical stages ultimately creates a wasted product that isn't usable for the intended purpose. So by employing a roll slitter that's tuned to control your specific design and processing needs, you can fully automate production with minimal waste and personnel oversight.
Changing With The Times
RFID technologies, or ones that use electronic chips for tracking, identification, and data capture, are increasingly being used in conversion end products, like packaging materials. But creating conversion products that maintain the integrity of the RFID electronic component also means you have to be aware of the conversion process line.
Roll slitters offer a reliable and automated way to continue the integrity of RFID components incorporated into conversion products, by protecting them from static electricity and conditional degradation that can occur in an exposed automation process. Newer roll slitters can be programmed to control parameters that will affect RFID inclusions, as well as keep them protected throughout the process line.
For more information about roll slitters and how they'll affect your company, check out companies like GARDICO Inc.